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High Efficiency 500m3/day Containerized Brackish Water RO System with Energy Recovery Device in 40ft ISO Container
Λεπτομέρειες:
| Τόπος καταγωγής: | Κίνα |
| Μάρκα: | Fenigal/OEM |
| Πιστοποίηση: | CE/ISO 9001/CSC Container |
| Αριθμό μοντέλου: | FRO-CERD-500 |
Πληρωμής & Αποστολής Όροι:
| Ποσότητα παραγγελίας min: | 1 σετ |
|---|---|
| Τιμή: | διαπραγματεύσιμα |
| Συσκευασία λεπτομέρειες: | Αυτόνομο κοντέινερ ISO 40 ποδιών |
| Χρόνος παράδοσης: | 45 έως 60 ημέρες |
| Όροι πληρωμής: | T/T,L/C,Western Union |
| Δυνατότητα προσφοράς: | 10 σετ το μήνα |
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Λεπτομερής ενημέρωση |
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| Ποσοστό ροής διείσδυσης: | 500 m³/ημέρα (20,8 m³/h, 132.000 GPD) | Ονομαστικό ποσοστό ανάκτησης: | 75% Standard / 80% με Ανακυκλοφορία |
|---|---|---|---|
| Ειδική Κατανάλωση Ενέργειας: | < 1,5 kWh/m³ (με ERD) / 2,8 kWh/m³ (χωρίς ERD) | Εύρος TDS Νερού Τροφοδοσίας: | 500 - 5.000 ppm |
| Εύρος πίεσης λειτουργίας: | 12~18 bar | Αποδοτικότητα Ανάκτησης Ενέργειας: | ≥ 96% (Τύπος εναλλάκτη πίεσης PX) |
| Επισημαίνω: | Energy Recovery Containerized BWRO,High Efficiency Container RO System,Low Energy ERD Desalination Plant |
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Περιγραφή προϊόντων
High Efficiency Energy Recovery Containerized Brackish Water RO System 500m³/Day 40ft ISO ERD Low Energy
The FRO-CERD-500 Containerized Brackish Water Reverse Osmosis System represents a paradigm shift in energy-efficient mobile water treatment. Housed within a standard 40ft High Cube ISO container, this fully integrated 500 m³/day (132,000 GPD) desalination plant incorporates advanced Energy Recovery Device (ERD) technology that reduces specific energy consumption to below 1.5 kWh/m³, positioning it among the most electrically efficient containerized BWRO systems available on the global market. The complete treatment train including multimedia filtration, activated carbon dechlorination, anti-scalant dosing, 5-micron cartridge filtration, single-stage RO with energy recovery, CIP system, and post-treatment chemical dosing is pre-assembled and factory-tested, enabling commissioning within 48 hours of on-site delivery for permanent, temporary, or emergency water supply deployments.
Key Features
- Advanced Energy Recovery Integration: Equipped with a PX pressure exchanger array or turbo charger ERD unit that captures and transfers up to 98% of the concentrate stream hydraulic energy back to the membrane feed, reducing the high-pressure pump duty by 40-50% and delivering a benchmark specific energy consumption of less than 1.5 kWh per cubic meter of permeate produced.
- 48 Premium Low-Energy RO Membranes: Configured in an optimized multi-stage array with DOW Filmtec BW30-8040 or Hydranautics ESPA2-LD elements totaling 1,958 m² of active membrane area, achieving a nominal salt rejection of 99.2% or higher.
- Grundfos BM Series VFD Pump System: High-pressure multi-stage centrifugal pump with integrated variable frequency drive provides precise flow control, soft-start capability, and automatic pressure optimization.
- Dual-Zone Climate Control: 24,000 BTU industrial HVAC system with automatic temperature and humidity regulation maintains optimal container interior environment across external ambient conditions from -15°C to +55°C.
- PLC with Remote SCADA: S7-1200 controller coupled with 10-inch HMI and industrial 4G router provides local operator interface and secure VPN-based remote access for worldwide monitoring.
- Comprehensive Safety Infrastructure: Emergency stop buttons, combustible gas detection, fire extinguishers, emergency eye wash station, non-slip flooring, and bunded chemical containment areas.
- Integrated CIP System: Dedicated Clean-in-Place circuit with chemical dosing pumps and automated sequence control enables membrane cleaning without disassembly, supporting both low-pH and high-pH cleaning protocols.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | FRO-CERD-500 |
| Permeate Flow Rate | 500 m³/day (20.8 m³/h, 132,000 GPD) |
| Nominal Recovery Rate | 75% Standard / 80% with Recirculation |
| Specific Energy Consumption | < 1.5 kWh/m³ (with ERD) / 2.8 kWh/m³ (without ERD) |
| Feed Water TDS Range | 500 - 5,000 ppm |
| Nominal Salt Rejection | ≥ 99.2% |
| Membrane Array | 48 * 8040 Elements (DOW BW30 / Hydranautics ESPA2-LD) |
| Operating Pressure Range | 12~18 bar |
| Energy Recovery Efficiency | ≥ 96% (PX Pressure Exchanger Type) |
| Container Type | 40ft High Cube ISO, CSC Certified |
| Container Internal Dimensions | 12,032 * 2,352 * 2,698 mm |
| Operating Weight | Approx. 18,500 kg |
| Power Requirement | 380~480V, 3PH, 50/60Hz; Nominal 110 kW / ERD Mode 75 kW |
| Ambient Temperature Range | -15°C to +55°C (Standard) / Optional Arctic Kit: -40°C to +50°C |
| Feed Water Temperature | 5~40°C |
| Chemical Dosing Systems | Anti-Scalant, NaHSO₃ (Dechlorination), NaOH (pH Adjustment), NaOCl (Post-Chlorination) |
| Pre-Treatment Stages | Multi-Media Filter + Activated Carbon Filter + Anti-Scalant + 5µm Cartridge Filter |
Applications
The FRO-CERD-500 is engineered for applications where energy costs constitute a significant portion of total water production expenses. Primary deployment scenarios include municipal drinking water production for towns and cities with populations up to 20,000, mining camp potable water supply where diesel-generated power costs make energy efficiency critical, industrial process water production for food and beverage manufacturing facilities, agricultural irrigation water desalination in arid coastal regions, and emergency drought relief operations where rapid deployment and low operating costs are equally essential. The ERD technology makes this system particularly economically compelling in regions with electricity tariffs above $0.10/kWh or for installations operating continuously where the payback period for the ERD investment is typically under 18 months.
Packaging and Quality Assurance
Each FRO-CERD-500 system undergoes a comprehensive factory acceptance test protocol including 72-hour continuous wet operation with synthetic brackish water, full instrumentation calibration, ERD performance verification at multiple recovery rate setpoints, PLC logic sequence validation, and container structural integrity inspection per CSC certification requirements. The container is its own shipping package, eliminating the need for additional crating and reducing logistics complexity. Documentation deliverables include CSC safety approval plate, electrical single-line diagram, P&ID drawings, equipment O&M manuals, spare parts list with recommended stocking levels, and a pre-populated commissioning checklist.
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